Water Heater Component Housing

Product Description

This is a customized aluminum casting of a water heater part housing, presumably a heating module base or deflector shell inside a particular water heater. As a core component of the important parts of the water heater system, its main roles are:

1. as a structural support and internal skeleton role, protection and installation of internal components.
2. control the distribution and flow of water, flow control, improve heat transfer efficiency.
3. Participate in thermal control.
4. Increase the overall sealing and protection of accessories and other groups.

This water heater part housing aluminum casting finished product not only has excellent mechanical properties and good machining accuracy, but also has good thermal conductivity, corrosion resistance, lightweight, good protection, but also easy to install and maintain. The finished product fully meets the customer's design objectives, providing a higher performance and more reliable solution for this type of water heater parts design.

This water heater part housing aluminum casting adopts aluminum high-pressure die casting one-piece molding plus CNC machining process, compared with other aluminum casting process, it has the characteristics of high precision, small tolerance, small wall thickness, high production efficiency, low material loss, light weight but high strength, which is a perfect fit for the mass production needs of this shell cover.

Customized aluminum high-pressure die casting, not only in this water heater part housing aluminum casting to get a good application embodiment, but also in other automotive industry, industrial automation control equipment, electric motors, instruments and other products can be widely used. No matter what kind of specification or design, it can get good matching application.

Production Process

Mould making→Pressure Die Casting→Cutting the sprue and riser→Grinding→CNC Machining→Anodic oxidation→Packaging & inspection

Production Show

Product story

As a key device applied to water heaters, the internal aluminum casting shell is required to have the following key characteristics: Good sealing, high mechanical strength, structural stability, good heat dissipation ability, and adaptability to harsh working environments. Therefore, for this part, it is required to have the corresponding characteristics to meet the design requirements.

After receiving the customer's requirements and drawings, we first conducted a DFM analysis of the product design to ensure that the product design meets the functional requirements, while reducing costs, increasing productivity and minimizing defects during the manufacturing process.

During the analysis process, INNOVAW's professional engineers made an all-round analysis of the product design, from the mold layout, mold slider, ejector pin layout, part marking, etc., especially the thickness of the heat sink, and put forward reasonable opinions and solutions from the production point of view, and finally the customer accepted our opinions and made improvements, which led to the smooth production and delivery of the final product.

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