| Parameter | Value |
|---|---|
| Part Name | Mechanical LED Work Light Housing |
| Material | ALSI12 |
| Size | 240 × 163 × 78 mm |
| Weight | 1050g |
| Process | High pressure die casting + cnc machining |
| Surface Finish | Powder Coating |
| Min. Thickness | 2.5mm |
| Dimensional Tolerances | ISO 2768-mk |
| Surface Roughness | Ra 6.3µm |
| Application | Engineering equipment |
| Certification | IATF 16949-2016 |
As a housing for LED work lights used on heavy-duty vehicles, it serves as a critical core lighting component that not only protects the internal LED components but also plays key roles in thermal management and mechanical support.
The die-cast aluminum alloy housing of this LED work light is manufactured using high-pressure die-casting combined with high-precision CNC machining, and features a powder-coated finish. It offers not only outstanding performance and precision but also excellent thermal conductivity, corrosion resistance, a lightweight structure, and robust protection. It also offers ease of installation and maintenance.
The finished product fully meets the customer’s design objectives, providing a higher-performance and more reliable solution for components in this category. The product is widely applicable to various types of engineering vehicles, mining machinery, agricultural machinery, and other mechanical equipment.
The housings of LED work lights used on machinery are typically made of high-performance aluminum alloy and must offer excellent heat dissipation, structural strength, and corrosion resistance.
Common material options include:
This aluminum alloy LED work light housing is widely used in various LED light modules that require structural support, assembly, protection, and heat dissipation.
Typical applications include:
Our aluminum alloy mechanical LED work light housings offer several key advantages for high-performance LED work light applications:
1. Product Standards & Requirements: Material ALSI12. Customer requires full dimensional compliance with drawing tolerances (ISO 2768-mk grade), including minimum dimensional tolerance ±0.1mm, flatness 0.2mm, positional accuracy 0.5mm, profile tolerance 0.5. Salt spray test: 600 hours. Must complete and pass PPAP approval before formal mass production.
2. Product Challenges: The heat dissipation shell for this construction machinery work light features densely packed fins of varying depths. Its geometric structure predisposes localized carbon buildup and mold adhesion, demanding stringent die-casting parameters. The powder coating process is highly demanding, prone to defects.
>
Mould making→Pressure Die Casting→Cutting the sprue and riser→Grinding→CNC Machining→Power Coating→Packaging & inspection
We ask for 3D models or detailed 2D drawings. Samples may also be provided for pricing purposes. Please also provide specific details such as the product quantity, annual demand, raw materials, and dimensional tolerances. We accept 3D models in .PRT and .SLDPRT formats, as well as neutral formats such as .IGS, .STP, and .X_T.
100
Because the customer's product demand and complexity is different, need to use different die-casting or casting process, so the delivery time is not the same, we will be with the customer before booking the contract for delivery time confirmation. tooling lead time: 5-8weeks according to different parts; first samples lead time: 1-3weeks after tooling ready. mass order lead time: 5-7weeks
we will use 8D tool to process customer's complaint, define root cause and improvment actions.
This automotive LED headlight heat sink casting is customized for heavy trucks and has the functions of supporting the housing and dissipating heat.
This is a custom-designed motor stator tube casting. The product features a hollow cylindrical structure with double-layer concentric coaxial sleeves, presenting complex internal and external geometries.
This is a customized water heater parts aluminum castings, the material is aluminum alloy, presumably for the water heater circulating pump motor end cover. This water heater fittings aluminum castings using aluminum high-pressure die-casting one-piece molding and cnc machining process, the finished product not only has excellent mechanical properties and good machining accuracy, but also has good thermal conductivity, corrosion resistance, lightweight, good protection features, but also easy to install and maintain.
This is a custom power electronics module housing designed primarily for structural support, thermal management, electromagnetic shielding, and protection. It encapsulates and safeguards the components and circuits within power integrated modules.
