Parameter | Value |
---|---|
Part Name | Gas Meter Part Housing |
Material | A03800 |
Size | 126× 112 × 87 mm |
Weight | 520g |
Process | High pressure die casting + cnc machining |
Surface Finish | Shot blasting |
Min. Thickness | 2.5mm |
Dimensional Tolerances | ISO 2768-mk |
Surface Roughness | Ra 6.3µm |
Application | Engineering equipment |
Certification | IATF 16949-2016 |
This is a customized gas meter part housing, whose main function is to connect inlet and outlet ports, support and seal the internal mechanism.
1. Product Standards and Requirements:Material ADC12 aluminum; dimensional tolerance grade ISO 2768-mk; minimum tolerance 0.05; minimum flatness 0.1; no visible surface defects; surface roughness Ra6.3µm; surface powder coating 80-120μm; neutral salt spray test 1000H. PPAP approval must be completed and passed before mass production.
2. Product Challenges:Complex structure, 4-slider mold design; uneven thickness prone to porosity; high corrosion resistance requirement.
Risk Keywords:complex structure, high precision, porosity, assembly accuracy, zero surface defect
The overall project has a certain level of difficulty, particularly testing our mold design capability and quality control capability.
Mould making→Pressure Die Casting→Cutting the sprue and riser→Grinding→CNC Machining→Power Coating→Packaging & inspection
We ask for 3D models or detailed 2D drawings. Samples may also be provided for pricing purposes. Please also provide specific details such as the product quantity, annual demand, raw materials, and dimensional tolerances. We accept 3D models in .PRT and .SLDPRT formats, as well as neutral formats such as .IGS, .STP, and .X_T.
100
Because the customer's product demand and complexity is different, need to use different die-casting or casting process, so the delivery time is not the same, we will be with the customer before booking the contract for delivery time confirmation. tooling lead time: 5-8weeks according to different parts; first samples lead time: 1-3weeks after tooling ready. mass order lead time: 5-7weeks
we will use 8D tool to process customer's complaint, define root cause and improvment actions.