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Door and Window Roller Bracket
Door and Window Roller Bracket
Door and Window Roller Bracket
Door and Window Roller Bracket
Door and Window Roller Bracket
Door and Window Roller Bracket
Door and Window Roller Bracket
Door and Window Roller Bracket
Door and Window Roller Bracket
Door and Window Roller Bracket
Door and Window Roller Bracket
Door and Window Roller Bracket

Door and Window Roller Bracket

Parameter Value
Part Name ‌Door and Window Roller Bracket
Material Zamak 2
Size 110× 25 × 30.5 mm
Weight 164g
Process Zine die casting
Surface Finish Vibratory Finishing
Min. Thickness 2.5mm
Dimensional Tolerances ISO 8062-CT8
Surface Roughness Ra 6.3µm
Application Building Materials, Doors and Windows Industry
Certification IATF 16949-2016
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Product Description


 

This door and window pulley base zinc alloy casting is used for building door and window sliding and connecting system.

Its main functions are:
1. protect the internal parts from external dust, water vapor, corrosive gas, mechanical shock, etc.
2. load bearing pulleys to support the operation of doors and windows.
3. act as an intermediate part to ensure the stability and firmness of the structure.
4. provide axial and radial stability of the pulley.

This finished door and window roller bracket casting not only has excellent mechanical strength and precision, but also has good corrosion resistance, light weight, good protection, and is also easy to install and maintain. The finished product fully meets the customer's design objectives, providing a higher performance and reliable solution for this type of construction equipment design.

The zinc casting of this door and window roller bracket adopts the zinc high-pressure die-casting one-piece molding process, and the surface adopts the vibration grinding process, which has the characteristics of high precision, small tolerance, small wall thickness, high productivity, low material loss, light weight but high strength, which is a perfect fit for the mass production requirements of this door and window pulley base.

Customized zinc high-pressure die castings are not only well reflected in this door and window handle castings, but also can be widely used in building and home, industrial automation control equipment, instruments and other products. No matter what kind of specification or design, it can get a good matching application.

 

Production Process


 

Mould making→Pressure Die Casting→Cutting the sprue and riser→Grinding→Vibratory Finishing-→Packaging & inspection

 

Production Video


 

 

 

Product story


 

As a key component used in building door and window systems, door and window fittings are required to have the following key characteristics.

high strength and hardness, good wear resistance, excellent dimensional stability, good corrosion resistance, assembly friendliness and other characteristics to adapt to different working environments. This was the basis for the customer's requirements for the zinc alloy casting of this connecting bracket casting.

As a long-standing customer who has cooperated with Innovaw for many years, the customer has full trust in Innovaw. After receiving the customer's requirements and drawings, we first conducted a DFM analysis of the product design to ensure that the product design meets the functional requirements, while reducing costs, improving productivity and minimizing defects during the manufacturing process.

During the analysis process, INNOVAW's professional engineers analyzed the product design in all aspects, from mold layout, extraction angle, part marking, etc., and put forward reasonable opinions and solutions from the production point of view, and finally the customer accepted our opinions and improved them, so that the final product was produced and delivered smoothly.

 

FAQs


Q1. How to get a quote?

We ask for 3D models or detailed 2D drawings. Samples may also be provided for pricing purposes. Please also provide specific details such as the product quantity, annual demand, raw materials, and dimensional tolerances. We accept 3D models in .PRT and .SLDPRT formats, as well as neutral formats such as .IGS, .STP, and .X_T.

Q2. What is the minimum order quantity for the product?

100

Q3. How long does it usually take to deliver the product?

Because the customer's product demand and complexity is different, need to use different die-casting or casting process, so the delivery time is not the same, we will be with the customer before booking the contract for delivery time confirmation. tooling lead time: 5-8weeks according to different parts; first samples lead time: 1-3weeks after tooling ready. mass order lead time: 5-7weeks

Q4. How to ensure quality?

we will use 8D tool to process customer's complaint, define root cause and improvment actions.

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